Aluminum Composite Honeycomb Panel for Lightweight Ceiling and Wall Solutions

• Customization: Available
• After-sales Service: One Year
• Warranty: One Year
• Model NO.: LFW-01
• Material: Aluminum Alloy
• Performance: High Intensity
• Function: Exterior Walls, Walls, Ceilings, Partitions, Ships
• Level: A
• Application: Architecture, Marine/Transport, Hygienic Spaces
• Conventional Thickness: 5mm~30mm (Total Thickness), Customizable Size
• Panel Options: Natural Stone Sheet (3-5mm) / Aluminum Plate
• Applicable Temperature: -50ºC~+150ºC
• Life Cycle: 30 Years+ (Outdoor Curtain Wall)
• Recyclable Materials: Aluminum Panels + Aluminum Honeycomb Cores
• Fire Prevention: a
• Service Life: 25+ Years
• Sound Insulation: RW 25 dB
• Transport Package: Plywood Boxes
• Specification: 1200*2400mm, width<2000mm, length<10000mm
• Trademark: PZS
• Origin: Foshan, China
• HS Code: 76109000
• Production Capacity: 50000PCS/Years

Product Description

Product Description

Aluminum Honeycomb Panel:

(Features & Selling Points)  
1 Ultra-light and high-strength: The weight is only 1/5~1/8 of traditional stone, the bending strength is increased by 3~5 times, and the building load is reduced
2 Flat and non-deformed: The aluminum honeycomb core layer disperses stress, avoids temperature deformation, and ensures flatness for large-area installation
3 Easy to process and shape: Can be cut, bent, punched, and supports curved surface design (radian ≥ R500) 
4 Convenient installation: Dry hanging installation, which shortens the construction period by more than 50% compared with traditional stone  

(Environmental Performance)
1Recyclable materials: Aluminum panels + aluminum honeycomb cores are 100% recyclable
2Low-energy production: 70% energy-saving compared to mining natural stone, reducing carbon emissions 3No toxic release: LEED/BREEAM certified, no formaldehyde release for indoor use 4Reduce construction waste: Standardized module installation, waste rate <3% (traditional stone >15%)                          

(Fire Resistance)
1. Class A non-combustible material: passed GB 8624 / ASTM E84 standard, melting point 660℃ non-combustible
2. Smoke-blocking and non-toxic: smoke density released in fire ≤5 (national standard ≤75), no toxic gas
3. Structural fire barrier: honeycomb core blocks the vertical spread of flames, fire resistance limit ≥2### **Fourth, core uses and application scenarios

(Applications)

1.Curtain wall system  
  -  Ventilated Facades for Skyscrapers  
  -  Stone-effect Energy-saving Cladding  
  - Interior decoration  - 
2.Hospital & Airport Hygienic Walls  
 Curved Feature Walls for Luxury Hotels  

 (Industrial)
1. Transportation
  -  High-speed Train Interiors  
  -  Marine Fireproof Bulkheads  
2. Special scenes
  -  ESD-safe Laboratory Panels  
  - Cleanroom Ceiling Systems  

(Competitive Advantages)
1. Risk of falling of stone curtain wall: 80% weight reduction, 3 times safety factor increase | Traditional metal plate has poor sound insulation 

2, Honeycomb structure sound resistance effect: 25dB+ noise reduction
3. Wood finish is easy to be affected by moisture and deform: Waterproof and moisture-proof, suitable for home/kitchen

Specification

Conventional thickness	5mm~30mm (total thickness), customizable size	Panel options	natural stone sheet (3-5mm) / aluminum plate (1-2mm) / ceramic plate
Applicable temperature	-50℃~+150℃ (freeze-thaw cycle resistance)	Life cycle	30 years+ (outdoor curtain wall)
Transport packaging	Plywood boxes, export	Fire prevention	A
country of origin	Foshan, China	productive forces	100000 m2/year

Company Profile

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Engineered Composite Solutions for Global Architecture

Established in Sanshui District, Foshan City—Guangdong's premier building materials manufacturing hub—Pengzesheng leverages 10 years of specialized expertise in advanced honeycomb composite panels. As an ISO-certified manufacturer, we deliver precision-engineered solutions for architectural facades, interior systems, and industrial applications worldwide.

 

Core Products & Expertise

Aluminum Honeycomb Panels: Lightweight yet high-strength (ASTM C297-compliant), offering PVDF/PE-coated, anodized, or woodgrain finishes.

Stone Honeycomb Panels: Ultra-thin natural stone (3–5mm) bonded to aluminum cores, reducing weight by 70% versus solid slabs.

Stainless Steel Honeycomb Panels: Featuring 304/316L anti-fingerprint surfaces for hygienic and marine environments.

 

Manufacturing Excellence

15,000m2 Production Base: Equipped with automated cutting lines, CNC routers, and vacuum hot-press bonding systems.

Strict QC Protocols: Adherence to GB, ASTM, and EN standards; SGS-certified peel strength >7MPa.

Customization Capabilities: Support bespoke sizes (max 4000×2000mm), thicknesses (10–50mm), and surface textures.

 

Global Applications

Our panels empower iconic projects across:

Architecture: Curtain walls, ceilings, column cladding

Transportation: High-speed train interiors, ship bulkheads

Specialized Spaces: Hospitals (antibacterial panels), luxury retail (mirror finishes)

 

Why Partner With Us?

Decade of Innovation: 50+ technical patents in composite bonding and sustainability.

Supply Chain Integration: Vertical control from raw material sourcing to logistics.

Eco-Conscious Production: Recyclable materials and VOC-free adhesives (LEED contributive).

Driven by our motto—"Strength in Lightness"—we serve clients across 30+ countries with an annual capacity of 500,000m2. Partner with Pengzesheng to transform your architectural vision into enduring reality.

Production Process

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1.Raw Material Preparation
Face Sheets: AA3003/AA5052 aluminum coils (0.5-1.5mm thickness), degreased & cleaned.
Honeycomb Core: Aluminum foil (AA3003H18, 0.04-0.08mm) expanded to cell sizes Φ3-12mm.
Adhesive: Two-component epoxy or polyurethane glue (solid content ≥60%).
2. Face Sheet Pre-Treatment
Chemical Conversion: Chromating or zirconium treatment (improves coating adhesion).
Coating Process:
PVDF Coating: 3-coat/2-bake system (primer+color+clear), cured at 230℃.
Anodizing: Electrolytic coloring, thickness 15-25μm.
3. Core Stabilization
Resin Impregnation: Core dipped in phenolic resin, pre-cured at 80℃ for 10 min.
Expansion: Stretched laterally to target cell size, density controlled at 40-100kg/m³.
4. Composite Bonding
Adhesive Application: Glue sprayed (120-500g/m²) or film-transferred onto faces.
Layup: Face-core-face sandwich assembly (symmetrical structure).
Hot Pressing:
Temp: 120-140℃ (epoxy)/90-110℃ (PU)
Pressure: 0.8-1.2MPa
Time: 30-60 min (vacuum hot press)
5.  Post-Processing
Trimming & Cutting: CNC waterjet/saw cutting, tolerance ±0.5mm.
Forming:
Bending: Grooved & folded (min. radius R=100×thickness)
Perforating: Hole accuracy ±0.1mm
Edge Sealing: Aluminum profiles or sealant injection.
6. Quality Control
Bond Strength: Peel test ≥7N/mm (GB/T 1452).
Flatness: Laser scanning ≤0.5mm/m².
Weather Resistance:
Salt spray >4000h (ASTM B117)
UV aging 2000h (ISO 4892)

Packing & Delivery